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1. First, I made 3D models for the positive and negative dies. I use Fusion 360 since it's free for students, hobbyists, and startups. For those of2. CAM is an acronym that stands for "Computer Aided Machining". In this step, I used my 3D model to create a series of "tool paths" to be able to3. So here are some pictures of the finished dies, and I'll explain a few lessons I learned from this process. Big Lesson #1:Just because you want4. For this particular set of dies, I needed a piece of sheet metal with a few features to ensure that it would stay in the correct position during5. It's time for stamping! This process is pretty straightforward, it basically consists of three steps:1. Place the sheet metal in the correct pos6. Complete and utter failure. Isn't it great?On the bright side, we know that the dies match up because there wasn't any binding going on during t7. So, it turns out that our failure from round 1 was probably inevitable. Why? Because we used aluminum (and we didn't use any lubrication, but we8. I got a ton of good feedback and advice from the Instructables community on my first seven steps, so I decided to make some of the advised adjus9. The attempt with aluminum (lubrication, no heat treatment) was almost successful! But not quite. Looks like heat treatment would have to be invo10. In summary, if you're going to try metal stamping in the future I would suggest shying away from aluminum (unless you also have the resources t Custom Sheet Metal Fabrication & Laser Cutting Service
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